Machining Process Ppt Updated High Quality: Non Conventional

(Create a table in PowerPoint with the following columns)

┌────────────────────────────────┐ │ Process Selection Factors │ └───────────────┬────────────────┘ │ ┌────────────────────────────┼────────────────────────────┐ ▼ ▼ ▼ ┌──────────────┐ ┌──────────────┐ ┌──────────────┐ │ Workpiece │ │ Geometric │ │ Production │ │ Properties │ │ Hard Hardware│ │ Economics │ └──────┬───────┘ └──────┬───────┘ └──────┬───────┘ ├─ Conductivity ├─ Hole diameter ├─ Tooling costs └─ Hardness └─ Surface finish └─ Material removal rate

Your final slides on "future trends" will leave a lasting impression. The journey doesn't end here; the field is moving towards:

AWJM slices through complex carbon fiber body panels without fraying the edges. Slide-by-Slide PPT Presentation Structure non conventional machining process ppt updated

A transducer converts electrical energy into mechanical vibrations (typically 20 kHz to 40 kHz). A horn amplifies these vibrations, forcing abrasive particles (such as boron carbide or silicon carbide) to impact the workpiece surface at high speeds, micro-chipping the material.

: Slicing silicon wafers and drilling micro-vias in multilayer circuit boards. Advantages and Limitations Key Benefits

Laser source (CO2, Nd:YAG, or Fiber), optical focusing lenses, and CNC positioning table. (Create a table in PowerPoint with the following

: Capital costs for lasers, power generators, and CNC controllers are high.

Why it matters: The MEMS (Micro-Electro-Mechanical Systems) market is booming.

Advanced Manufacturing: A Guide to Non-Conventional Machining Processes : Capital costs for lasers, power generators, and

Highly accurate with no tool wear. It is widely used for drilling micro-holes in turbine blades and cutting intricate profiles in sheet metal.

Thin or brittle workpieces deform or fracture under standard cutting loads. Key Performance Differences Characteristic Conventional Machining Non-Conventional Machining Mechanism Plastic deformation / Shear Erosion, Melting, Chemical dissolution Tool Material Must be harder than workpiece Can be softer than workpiece Contact Direct physical contact No direct physical contact Tool Wear High mechanical wear Minimal to localized electrical wear Capital Cost Low to medium High initial investment 2. Classification of Advanced Machining Processes

Capable of machining materials like titanium, ceramics, and superalloys (Inconel).

Highlight that the tool itself does not cut the material; the abrasive grains in the slurry perform the erosion. Abrasive Jet & Water Jet Machining (AJM / WJM)

When designing a presentation slide on process selection, engineers use comparative metrics to determine the right tool for the job.